Industries & Engines

NanoEFX for rail

NanoEFX is a passive, water-based air-filter treatment that helps diesel rail engines burn fuel more completely — supporting lower fuel consumption and lower emissions on locomotives, multiple units and maintenance machines, with no engine modification and no downtime.

A freight train at sunset
On non-electrified lines, diesel traction runs long hours — so a gain in combustion efficiency compounds across a fleet.
NanoEFX for rail — at a glance
TreatmentPassive, water-based air-filter coating — not a fuel additive or ECU remap
Applies toDiesel locomotives · Diesel multiple units · Rail-maintenance machines
FuelsDiesel · Biodiesel · HVO renewable diesel
ApplicationSprayed onto the existing air filter · 20–45 min · no downtime
ReapplicationBy run-hours & engine size (locomotives are measured in operating hours)
Engine changesNone — no modification, remap or retrofit
Regulatory contextEU Stage V engine-emission standards (incl. railway engines)
What it is

A coating on the air filter — not a fuel additive or a remap

NanoEFX is sprayed onto the engine's existing air filter, where it dries into a thin, breathable nano-coating. As the engine draws air through that treated surface, the coating conditions the intake air before combustion — supporting a cleaner, more complete and more efficient burn. For a rail fleet, that means the same treatment works across every engine that breathes through a treatable filter.

What it is

  • A passive nanostructured intake-air treatment
  • Applied to the air filter you already service
  • Water-based — dries to a thin, breathable coating
  • Works before combustion, at the intake-air stage

What it isn't

  • A fuel additive or oil additive
  • An ECU remap or tuning
  • A mechanical retrofit or powered device
  • Anything that changes how you operate

See exactly how it works and the full ingredient system →

Why it matters

Three pressures every rail operator already feels

These are the forces that make intake-air efficiency worth acting on — independent of any single engine or duty cycle.

Diesel fuel is a core cost off the wires

On non-electrified lines, diesel fuel is a dominant operating cost. Because locomotives run long hours, even a modest efficiency gain accumulates across the fleet.

Emissions scrutiny on diesel traction

Rail engines fall under non-road emission standards such as EU Stage V, and operators face pressure to cut diesel emissions where electrification is not present. A more complete burn means less CO, unburned hydrocarbons and soot.

Lower-emission freight expectations

Freight customers increasingly ask for lower-emission transport and report their supply-chain emissions. Burning less fuel directly lowers the emissions attributed to a service.

Want the numbers for your own fleet? The ROI & EU ETS calculator models fuel-cost and carbon-cost savings from your own figures — you set the efficiency assumption.

Regulatory sources: EU Stage V — Regulation (EU) 2016/1628 (non-road engines) · Other regions (USA, Japan, China, and more) →

What we have not measured

No trial data from this sector

Why this sector matters — independent figures

Electrification of the EU rail network rose from 39.9% of lines in 1990 to 57.6% in 2024. The remaining two-fifths of the network is worked by diesel traction — which is the part of rail this page is about.

Source: Eurostat — characteristics of the railway network in Europe. Published by the organisation named; retrieved 15 August 2026. These are sector figures, not our measurements — ours are below.

We have no rail data. No locomotive, railcar or shunter has been measured in any trial we hold.

The nearest evidence we hold

Nothing in our records is a close analogue. Rail traction runs long, steady, high-load duty, which is closer to marine main-engine operation than to road transport — and we hold no marine fuel figure we stand behind, because the one trial series that measured fuel did not follow the reapplication protocol we now recommend. The marine finding that does hold is not a fuel figure at all but a third-party engine inspection after 1,875 operating hours.

What a trial here would have to look like

Diesel traction is well instrumented and duty is repeatable, so a rail trial could be unusually clean: the same units on the same rosters, treated and untreated, over a season, with fuel drawn from the depot and tonnage logged.

Japan · Komatsu main engine · 1,875 h

Marine engine compatibility

Third-party inspection

The nearest long-duty engine evidence we hold — an inspection result, not a fuel figure.

Read the trial

All trial results, including the weak and mixed ones · every individual measurement we hold

How a trial is run and what each method can show: measurement methodology. What we measured at the exhaust: emissions. Everything in one place: the evidence section.

What it covers

From a mainline locomotive to a maintenance machine

A rail operation is rarely one engine. NanoEFX applies to diesel rail engines that breathe through a treatable air filter, and it conditions the intake air regardless of the fuel burned.

Equipment types

Diesel locomotives Diesel multiple units Rail-maintenance machines

Fuels

Diesel Biodiesel HVO renewable diesel
How it's applied

No workshop, no downtime, no new hardware

NanoEFX is applied by your own team, onto the air filter they already remove at service. It rides on the maintenance you do anyway rather than adding a new one.

NanoEFX water-based spray being applied evenly to an engine air filter
Application is a spray onto the existing air filter — no parts, no calibration, no mechanic. It dries to a thin, breathable coating and the filter is refitted.
Applied by your own team Locomotives: calculated by run-hours & engine size No engine modification No downtime

What a cleaner burn means for a rail fleet

Lower fuel spend — more complete combustion means less wasted fuel.
Lower CO₂ for ESG reporting — burning less fuel lowers your Scope 1 emissions.
More complete combustion would generally reduce CO and unburned hydrocarbons; our one accredited exhaust measurement recorded lower CO, HC and NOx on one vehicle.
Less carbon buildup — a cleaner burn forms fewer new deposits, easing maintenance over time.

NanoEFX doesn't add energy or oxygen and doesn't modify your engine — it helps the engine waste less of the energy already in the fuel. NOx response is engine- and control-system dependent.

Rail — FAQ

Common questions from operators

Does NanoEFX work on diesel locomotives?
Yes. It conditions the intake air rather than the fuel, so it works on the diesel engines in locomotives, multiple units and maintenance machines, wherever the engine breathes through a treatable air filter or intake medium.
Will it change the engine or its control systems?
No. NanoEFX is a passive coating on the air filter. It is not a fuel additive, an oil additive, a control-system change or a mechanical retrofit, and it makes no change to the engine’s hardware or software.
How often does it need reapplying on a locomotive?
Reapplication is calculated by run-hours and engine size rather than distance, because locomotives are measured in operating hours. It is applied by your own team with no downtime, riding on servicing you already carry out.
Does it help where lines are not electrified?
Yes — that is exactly where diesel traction runs. A more complete burn produces less CO, unburned hydrocarbons and soot and lowers fuel use. NanoEFX is not itself a certification and NOx response is engine-dependent, so it complements your other measures.
Does it affect a DPF, SCR, EGR or AdBlue system?
We have not measured it, and we will not tell you it is proven safe for your aftertreatment system. What is established is what the treatment is and is not: a passive coating on the filter medium — not a fuel additive, not an oil additive, not an ECU remap and not a retrofit — so nothing is dosed into the fuel or the oil. What the coating does contain is silver and mineral particles, and they sit on the filter surface, in the intake path. Whether any of that material is carried downstream in service is not something we have measured, and neither is anything else that would settle the question for you: DPF ash loading, regeneration frequency, EGR valve and cooler fouling, AdBlue/DEF consumption, SCR conversion efficiency, or lambda and NOx sensor behaviour. None of the 386 individual measurements we hold records any of them. What we can state is that nothing applied to an air filter changes a vehicle’s type-approval category — Euro VI, Stage V and Tier 4 depend on the engine and its aftertreatment. If you run aftertreatment-equipped vehicles, put those readings into the pilot and measure them alongside fuel.
Prove it on your own fleet

Don't take the claim — measure it

The most honest evidence is your own baseline. In a NanoEFX pilot you run a controlled trial on your own engines, measured against your own fuel data — and you only pay if it proves savings.

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